Finding interventions to tackle the lack of air flow in cloud kitchens

Havells Nimbus

Havells Nimbus

User Research

User Research

Design Methods

  • Product sketching

  • Low fidelity prototyping

  • High-fidelity prototyping

  • Laser cutting

  • 3d printing

  • Compression painting

Project type

Solo Project

Industrial Design

Industrial Design

Role

Role

User Researcher, Industrial Designer

User Researcher, Industrial Designer

Duration

Duration

3 months

3 months

  • Fly-on-the-wall

  • AEIOU Studies

  • Ethnographic interviews

  • Insight clustering

  • User journey mapping

  • Persona making

Research Methods

Project type

Solo Project

Research Methods

  • Stakeholder Interviews

  • Interview Protocol creation

  • Contextual Inquiry

  • Ecosystem Mapping

  • Journey Mapping

  • Insight Clustering

  • Workshop Design & Facilitation

  • Co-creation activities

  • Service Blueprinting

  • Playbook/Requirements framework creation

Design Process Followed

Design Process Followed

Finding interventions to tackle the lack of air flow in cloud kitchens

Context Building

Context Building

I conducted user research with cloud kitchen (small commercial kitchens for food delivery) workers to find pain points, and generated concepts through sketching and mockups to create a solution for improving the air flow of the kitchen. Current HVAC appliances in the kitchens provided no relief for the workers.

The project was done in collaboration with Havells India Ltd. as a part of my undergraduate capstone project.

I conducted user research with cloud kitchen (small commercial kitchens for food delivery) workers to find pain points, and generated concepts through sketching and mockups to create a solution for improving the air flow of the kitchen. Current HVAC appliances in the kitchens provided no relief for the workers.

The project was done in collaboration with Havells India Ltd. as a part of my undergraduate capstone project.

Problem Statement

Problem Statement

Existing kitchen ventilation systems prioritize performance over user comfort, causing heat stress, airflow inefficiencies, and noise issues. Poor ventilation affects staff well-being and productivity in high-demand environments. A more ergonomic, adaptable fan design is needed to balance efficiency and comfort.

How Might We?

How Might We?

How might we integrate human-centric design principles to design a commercial kitchen fan that optimizes airflow while improving the comfort and safety of kitchen staff? How might we create a solution that seamlessly adapts to diverse kitchen layouts and operational demands?

How Research Changed the Problem Direction

How Research Changed the Problem Direction

Through user research, the project shifted from residential appliances, where products are abundant, to uncovering unmet needs in commercial kitchens, reframing the problem toward a more impactful design opportunity.

I began by visiting residential kitchens to understand existing appliance use and spatial dynamics. In each home, I analyzed the work triangle across different layouts to map efficiency and flow. I observed users as they prepared meals, noting movements, gestures, and environmental factors.


Alongside this, I gathered input on daily routines and pain points to capture a holistic view of kitchen usage.

I began by visiting residential kitchens to understand existing appliance use and spatial dynamics. In each home, I analyzed the work triangle across different layouts to map efficiency and flow. I observed users as they prepared meals, noting movements, gestures, and environmental factors.


Alongside this, I gathered input on daily routines and pain points to capture a holistic view of kitchen usage.

The work triangle is the relationship between three of the main appliances used in the kitchen – the refrigerator, sink, and the stovetop.

The work triangle is the relationship between three of the main appliances used in the kitchen – the refrigerator, sink, and the stovetop.

Work Triangle

Work Triangle

Work Sequence

Work Sequence

Designing for Kitchens

Designing for Kitchens

The work sequence is the order of activities involved in preparing food. This means all the steps from walking in with the groceries, storing the produce, to preparing, cooking, eating, and to eventually cleaning it all away.

The work sequence is the order of activities involved in preparing food. This means all the steps from walking in with the groceries, storing the produce, to preparing, cooking, eating, and to eventually cleaning it all away.

To ground the project in real user needs, I conducted primary research with kitchen staff through interviews, surveys, and on-site observations. This process revealed the everyday challenges of working in overheated spaces and highlighted the features cooks value most in a cooling solution.

To ground the project in real user needs, I conducted primary research with kitchen staff through interviews, surveys, and on-site observations. This process revealed the everyday challenges of working in overheated spaces and highlighted the features cooks value most in a cooling solution.

Visiting Residential Kitchens

Visiting Residential Kitchens

Shifting focus to commercial kitchens, I mapped layouts to understand how space, equipment, and staff interactions differed from residential contexts. I used color blocking to visualize heating zones, airflow, and HVAC placement across each kitchen. These maps highlighted areas of concentrated heat and inefficient ventilation.


The analysis revealed systemic issues that directly contribute to staff discomfort and fatigue.

Shifting focus to commercial kitchens, I mapped layouts to understand how space, equipment, and staff interactions differed from residential contexts. I used color blocking to visualize heating zones, airflow, and HVAC placement across each kitchen. These maps highlighted areas of concentrated heat and inefficient ventilation.


The analysis revealed systemic issues that directly contribute to staff discomfort and fatigue.

Key Insights from Primary Research

  • Heat is Highly Concentrated Around Cooking Zones
    Despite centralized AC, the stove area remains significantly overheated. Additional heat from ovens, refrigerators, and packaging stations further elevates temperatures.


  • Poor Ventilation Causes Heat to Spread Quickly
    Cloud kitchens are typically small and enclosed with limited airflow, often only an open entrance and a range hood, causing heat to disperse across the entire space.


  • Workflow is Consistent Across Kitchens, Regardless of Layout
    While physical layouts vary, the cooking process and task flow remain almost identical across kitchens, making common design interventions scalable.


  • Kitchen Islands Function as the Operational Hub
    The island acts as the “command center” where orders are dispatched, tasks are assigned, and coordination happens, concentrating activity and heat in this zone.


  • High-Pressure, High-Frequency Order Cycles
    With orders arriving approximately every six minutes, workers spend long durations near heat sources, with minimal breaks or rotation away from hot areas.


  • Essential Stations Are Heat-Intensive and Closely Clustered
    Prep stations, packaging areas, and hot appliances are positioned close to the cooking zone for efficiency, unintentionally amplifying heat exposure for staff.

Area of Intervention

To conclude the research phase, I synthesized all insights into a refined problem statement and a set of key design requirements. These became the foundation for guiding concept development and ensuring the solution directly addressed user needs.

Design Requirements List:

Lakshmi, aged 23, is a hardworking waitress at Nandhana Food Palace. Hailing from a lower-middle-class background, Lakshmi’s journey at Nandhana began as a means to support her family financially. Despite the demanding 12-hour shifts, Lakshmi remains resilient and determined, balancing work with her aspirations for a better future.

Pain Points

12-hour shifts

Limited growth potential


High stress


Physical fatigue


Funding siblings education


Her teammates


Personal growth


Supporting family


Motivations

Financial stability

Promotions


Raise in wages

Finding her passion



Hopes

Inadequate cooling solutions in kitchen environments lead to discomfort and decreased productivity among cooks, posing health and safety risks and hindering optimal kitchen performance. There is a critical need for innovative cooling solutions tailored to address heat accumulation and promote cook comfort, safety, and efficiency in both commercial and residential kitchens.

Improve Thermal Comfort at the Source


Directly cool the high-heat zones around the stove, prep, and packaging stations where workers spend most of their time.

Support Space-Constrained Environments

Be compact, unobtrusive, and suitable for small, crowded kitchens without disrupting workflow or movement.

Enhance Airflow Without Causing Discomfort


Provide effective cooling with controlled airflow that doesn’t blow directly into food or interfere with cooking.

Be Easy to Clean and Maintain

Include accessible components (especially filters) that kitchen staff can clean quickly without tools or downtime.

Operate Quietly and Safely

Minimize noise to reduce stress and support communication, while ensuring safe operation in a busy environment.

Be Cost-Efficient and Scalable

Remain affordable for small cloud kitchens to adopt, with the potential for scaling across multiple kitchen types.

To design an effective cooling solution for cloud kitchen staff, it was important to understand the day-to-day realities, motivations, and constraints of the people working in these high-pressure environments. While research revealed common patterns across kitchens, a persona helped humanize the insights by representing a typical worker’s goals, challenges, and behaviors. This ensured that every design decision stayed rooted in the needs of real users rather than abstract assumptions.